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KINGREAL Full Auto False Ceiling Production Line Exported to UAE

Time:2019-12-02 Views:183
CLIP In ceiling tile making machine
KINGREAL square metal false ceiling tile production line had been successfully deliveried to Dubai, UAE. This perforated metal ceiling tile production line is for producing the standard 600*600mm aluminum and glavanized ceiling tile included 600*600MM CLIP IN ceiling tile, 600*600MM LAY IN ceiling tile.

The basic procedure of 
600*600mm full automatic square metal ceiling tile production line is uncoil the steel coil, then do the first flattening, after flattening then go the high speed perforation machine, after that it will cut to required length, and do the corner punch and panel forming automatically.

lay in ceiling panel full automatic production line
KINGREAL full automatic false ceiling tile production line can produce LAY IN ceiling tile and CLIP IN ceiling tile on the same proudction line by changing the notching mold and bending forming molds. 
For LAY IN ceiling tile, there are different types on markets, most popular is 575*575mm exposed for T24 system and 585*585mm exposed for T15 system. These two kinds of metal ceiling tile also need to be produced by changing the notching and bending forming molds.

Dubai metal ceiling tile making machine
KINGREAL UAE false ceiling tile perforation line is featured with high speed, stable output, low faults and high performance. The metal ceiling tile notching and shearing is finished in one step to ensure the size more accurate and the procedure easier. 

Dubai metal ceiling tile making machine
KINGREAL offer full automatic production line for the metal ceilings, including auto decoiler, auto straightener, auto perforation, auto notching & shearing, auto washing & drying, auto tiles turn, auto bending forming. 
KINGREAL can design the production line according with customers‘ request of different procedures, different dimensions and etc.
 

Dubai metal ceiling tile making machine
KINGREAL INDIA 60*60CM CLIP IN/ LAY IN ceiling tile production line is controlled by PLC, and the ceiling tile making machine use high quality YASKAWA servo feeder motor to ensure the accurate of the production. 

Dubai metal ceiling tile making machine
The metal ceiling tile making machine can produce both CLIP in ceiling tile and LAY in ceiling tile. When produce different types of ceiling tiles, it needs to change the notching & shearing molds set, also the bending forming molds set.
KINGREAL metal false ceiling tile production line can produce both steel ceiling tile and also aluminum ceiling tile. When proudcing different materials, it needs to change the perforation molds. 
Dubai metal ceiling tile making machine
KINGREAL hydraulic ceiling tile bending forming machine can do the ceiling plates bending forming full automatically, the perforated sheet can be sent to the hydraulic bending forming press automatically by the manipulator. Then the hydraulic press will do the bending forming, after the ceiling tile bending forming, it will be pushed out. At the same time, one new perforated sheet will be put into the hydraulic press. 

KINGREAL hydraulic ceiling tile bending forming machine is 140ton high capacity hydraulic press, and it will be equipped with fan cooling system and also water cooling system to reduce the temperature of hydrualic oil. This will ensure the continously running of the machine and production line, which can also fit the hot weather of Dubai, Abu dhabi of UAE. 


Dubai metal ceiling tile making machine
KINGREAL precision straightener can ensure the levelness of the perforated sheet. KINGREAL precision leveller is special designed 21 rollers to level the perforated sheet. 

UAE abu dhabi CLIP IN LAY IN false Ceiling tile production machine

We use four cloumn oil press for the corner cutting and bending forming. For corner cutting, we use the same mould to produce aluminum ceiling tile production and galvanized steel ceiling tile production. While for the bending forming, due to different thickness of the aluminum and galvanized steel, we suggest to use different mould to do the bending forming.

There are clip in, lay on, lay in type for the ceiling panels, moulds need to be changed when producing different types of ceiling tiles.


UAE abu dhabi CLIP IN LAY IN false Ceiling tile production machine
KINGREAL full atuomatic ceiling tile production line has auto tile turn machine. After perforated, the aluminum sheet has burrs on the backside, so it will has to be auto turned. We use automatic manipulator for the corner cutting and bending forming. This is first choice for the ceiling tile production line manufactuer. Which can save a lot of labor cost for the manufactuer.



UAE abu dhabi CLIP IN LAY IN false Ceiling tile production machine

We use 120 ton high speed gantry press to do the metal ceiling tile perforation. For the aluminum ceiling tile it can perforate 8 rows o each time, for the galvanized steel it can perforate 4 rows each time.

The perforation mould is also very important for the final ceiling tile products quality. We choose high quality wire cut moulds to do the perforation. For aluminum ceiling tiles and galvanized ceiling plates, we use different mould to ensure the quality.


UAE abu dhabi CLIP IN LAY IN false Ceiling tile production machine
KINGREAL metal ceiling tile perforation line is full automatic operation including automatic decoiler, straightener, high speed ganty press, servo feeder, hydraulic notching & shearing, and precision straightener. This metal perforation is full automatic operation and featured with high speed, low labor cost and easy to operation.

UAE abu dhabi CLIP IN LAY IN false Ceiling tile production machine

This is the basic production process of the 600mm*600mm galvanized steel perforation ceiling tiles or aluminum ceiling panels. The sheet thickness can range from 0.5-0.7mm to change different dies to get high quality products. Our perforation machine capacity is 120tons to ensure the quality of the perforation sheet no spur and flat.


UAE abu dhabi CLIP IN LAY IN false Ceiling tile production machine
KINGREAL full-automatic suspended metal ceiling tile production line had been successfully approved and installed in UAE.

The full automatic false ceiling tile making machine including decoiler with trolley, pre-straightener, high speed perforation press, servo feeder, notching & shearing press, conveyor, precision straightener, auto turning machine, auto feed manipulator and auto metal ceiling tile bending forming machine. 

aluminum clip in false ceiling tile production line
KINGREAL CLIP IN ceiling tile production machine can produce the CLIP IN ceiling tile full automatically. The final products is featured with good appearance, perfect angle and high standard.

UAE CLIP IN LAY In ceiling tile production line
KINGREAL CLIP IN & LAY IN ceiling tile production machine can produce the CLIP IN & LAY IN ceiling tile full automatically. The final products is featured with good appearance, perfect angle and high standard.
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