VIDEO DISPLAY
Aluminum Ceiling Perforation Line
FINAL PRODUCTS PICTURE
parameter
List |
item |
parameter |
quantity |
remark |
1 |
Thickness (max) |
0.4-0.8mm |
|
Aluminum |
2 |
Thickness (max) |
0.4-0.6mm |
|
G.I. |
3 |
Size of product (max) |
600*600, 300*450, 600*300, 600*1200 mm |
|
Can open material 600×1200 |
4 |
Diameter of hole |
φ1.8 |
|
|
5 |
Speed |
2-2.5pcs/min |
|
|
6 |
Max loading weight of decoiler |
3T |
|
Load material by manual |
7 |
Motor of decoiler |
3KW |
1 set |
|
8 |
Motor of first level |
3 KW |
1 set |
|
9 |
Motor of feed material |
1.8KW |
1 set |
|
10 |
Motor of second level |
3 KW |
1 set |
|
11 |
Motor of oil pressure machine |
11 KW |
1 set |
|
12 |
Motor of punching machine |
7.5 KW |
1 set |
|
13 |
Motor of machinery hand |
1.0 KW |
2 sets |
|
14 |
Motor of transmit belt |
0.55 KW |
2 sets |
|
15 |
Punching mould |
|
1 unit |
|
16 |
Notching mould |
|
1 unit |
|
17 |
Forming mould |
|
1 unit |
|
18 |
Cylinder of notching |
φ180×250 |
1 pcs |
|
19 |
Cylinder of forming |
φ250×250 |
1 pcs |
|
20 |
Cylinder of shearing |
φ120×45 |
1pcs |
|
21 |
Ram pump |
31L |
2 pcs |
|
22 |
Pressure of hydraulic system |
20MPa |
|
|
23 |
PLC programmable controller |
|
1 set |
Panasonic |
24 |
Human Machine Interface |
10.0 inch |
|
Delta |
25 |
voltage |
3P 380v±10% |
|
|
26 |
Frequency |
50HZ |
|
|
27 |
Temperature of enviroment |
0-40℃ |
|
|
28 |
Relative humidity |
60% |
|
FLOWCHART OF FULL AUTOMATIC CEILING PRODUCTION LINE
Ceiling panel with perforation production line This production line focuses on the processing production for decorating ceiling. It consists of a series of procedures, decoiler, first time leveling. servo feeding, punching hook hole & hole arrangement, hydraulic cut-off device, conveying belt, second leveling, automatic feeding, hydraulic angle punching, manually stretching forming etc. And half part of the production line is fully automatic. As for decorative materials manufacturers, it is always their first choice.
With this equipment, it can realize high machining precision, high processing speed, less operators etc. The equipment adopts servo motor by combining programmable PLC processor, some parts of which make use of Panasonic. Also, servo feeding is based on Yaskawa motor and all Schneider electric components. Under its control, it operates sensitively and discharging material precision can reach ±0.2mm. In the aspect of product precision, it totally replaces traditional manually operation and avoids uncontrollable situation.