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Metal Ceiling Tiles Production Line

Drop Ceiling Tile Full Auto Production Line 30X30CM 60X60CM

Kingreal Fully Automatic Drop Ceiling Tiles Production Line can produce 30*30cm and 60*60cm metal ceiling tile panels by changing the punching mold and cutting corner mold. KINGREAL can provide not only ceiling tile making machine but also molds, welcome to contact us! 
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     Description of Full Automatic Drop Ceiling Tile Production Line 

    Kingreal Full Automatic Drop Ceiling Tile Production Line is one of our most distinctive products. It is also one of the production lines that ceiling manufacturers purchase the largest quantity from us.

    The metal ceiling is leveled by the Kingreal Metal drop ceiling panels production line, which processes metal raw materials through punching, cutting angles, and other crafts, resulting in flat surfaces, neat splicing, adjustable thickness, and simple, easy operation. This ceiling tile perforation line can produce different types of ceiling tiles, such as clip in, lay in and tegular by changing the dies.

    The fully automatic ceiling production line by mechanical control system, with high sensitivity, no manual adjustment accuracy. The system runs smoothly, has high output speed, and can effectively avoid the risk of injury.

    aluminum ceiling tiles machine

     Composition Of Complete Production Line 

    Machine Features Amount
    Decoiler Hydraulic expansion 1 Unit
    Pre-straightener High-precision 19 Rollers 1 Unit
    125 Tons High-Speed Perforation Press 125Tons, 100-150 SPM, 2-5PCS tiles/min 1 Unit
    NC Servo feeding machine Yaskawa Servo motor, 3.0KW High accuracy 1 Unit
    Hydraulic notching & shearing press 60tons Hydraulic press, High accuracy 1 Unit
    Transmission conveyor Automatic 2 Units
    Precision straightener High-precision 21 Rollers 1 Unit
    Automatic tiles flipping machine For flipping 600*600 tiles 180 degrees 1 Unit
    Automatic feeding mechanical arm For feeding 600*600 tiles to next step production 1 Unit
    Hydraulic bending forming press For bending forming 600*600 tiles 1 Unit
    Electric control system Reliable parts 1 Unit
     Main Components 

    Decoiler -- Straightener -- Servo Feeder -- Perforation Press  -- Corner Cutting and Cut-off Press -- Bending Forming Press -- Products Stacking System

    drop tile punching press Notching and Shearing Press Machine single ceiling tiles
    Punching Press Notching & Shearing Press Machine Bending Forming Machine

    Optional:
    Automatic Cleaning Machine -- Fleece Gluing Machine -- Automatic Turn-over Machine -- Automatic Mechanical Arm -- Re-Straightener

    ceiling tile degreaser cleaning machine ceiling pads fleece gluing machine ceiling tile system
    Degreaser Cleaning Machine Fleece Gluing Machine Automatic Turn-over Machine

     Advantages of Main Components 

    1.Perforated Punching Machine

    (1)Various choices:
    ①Able to achieve punching requirements of different shapes and sizes;
    ②Various tonnage presses available(125/160 ton)

    (2)High speed:
    The punching speed of KINGREAL standard perforated punching machine can be up to 180 SPM, which can produce an aluminum panel of 5-6pcs/min and an iron panel of 4pcs/min.
    If you want to upgrade your production speed, kingreal also provides a high-end version of punch press, which can speed up to 240 SPM, can produce an aluminum panel of 6pcs/min and an iron panel of 6pcs/min.

    perforated ceiling tile machine
    lay in ceiling panels leveler 2.Precision straightening machine and 2nd straightening machine

    Kingreal equipped this fully automated ceiling line with two straightening machines. The first one is after the uncoiler, a 21-roller precision straightening machine can highly level the coil before starting the forming operation. The second straightening machine is after corner cutting press. After punching and cutting the corners, the drop ceiling panels tend to bend easily, so the second straightening machine is very important for the quality control of the metal ceiling tile panels.
    3.Hydraulic Bending Forming Press

    (1)Fast and safe, with less material waste;

    (2)Manual operation:15PCS/min; automatic bending 10PCS/min

    (3)Suitable for bending and forming of square metal ceiling tiles of different sizes

    (4)By replacing different bending mold sets, can produce clip-in suspended ceiling tile and lay-in suspended ceiling tiles.
    lightweight ceiling bending press

     Produce 2 Size of Drop Ceiling Tile Easily 

    600*600mm and 300*300mm are the most common size in the drop ceiling planks market and are also KINGREAL 2 best-selling drop ceiling panels production lines. In order to adapt to the rapid growth in market demand for these two sizes of drop ceiling panels and to facilitate the production of metal ceiling manufacturers, KINGREAL combined two metal ceiling production lines as one line.

    One metal ceiling tile production line can produce 2 different sizes of metal ceiling tile panels, including 300*300mm and 600*600mm. You just need to change the punching mold and corner cutting mold, 2 different sizes of suspended ceiling tiles can be produced easily.

    ceiling board machine

     KINGREAL Drop Ceiling Tile Production Line Successful Projects 

    steel ceiling tiles machine project

     Why Choose Kingreal?

    Expert Technical Support
    KINGREAL excels in fully automated processes and precision forming techniques.  Our metal ceiling manufacturing equipment is designed to deliver rapid production while ensuring consistent quality and accuracy.

    Extensive Production Experience
    With over 25 years of experience in drawing design and machine manufacturing, KINGREAL boasts a highly skilled technical team.  As a leading manufacturer of metal ceiling production machinery, we have successfully customized ceiling production lines for clients across numerous countries, including Turkey, UAE, Russia, and India.

    machine technical team

     Kingreal Factory 

    To integrate R&D, KINGREAL has established our own factory, located in Foshan, Guangdong. In addition to maintaining close contact online, many of our customers also choose to visit our factory to observe the production of machines and communicate with us face to face. We are looking forward to reaching long-term and stable relationships with customers around the world with our professional capability and consistent level of service!

    ceiling tiles with holes machine factory
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