How are ceiling tiles manufactured?
Time:2024-05-13
Views:842
Any good product is not born easily, their production needs to go through a difficult process. In life, we often only see the finished products of many products, but do not know the production process behind them. So what is the production process of ceiling tiles? How are metal ceiling tiles made? Let‘s take a look together!
Step 1: Material slitting - leveling
Material slitting: The raw material coil is longitudinally slit and transversely sliced to make ceiling tiles blanks;
Leveling: Each uneven ceiling tiles blanks is processed and leveled by a leveling machine, and then sent to the next process.
Step 2: punching - corner cutting - forming
Punching: Use perforation punching press to complete punching requirements. KINGREAL metal perforation punching press can punch different sizes and different pattern of holes as your need;
Angle cutting: Use Notching & Shearing Press Machine to complete corner cutting process. The size design of the cutting angle must be very accurate, and the angle cutting must be in place when cutting the angle. Otherwise, when the ceiling is hoisted, the intersection angles between the plates will be uneven;
Bending forming: Send the ceiling boards to the hydraulic bending forming press and press it with a mold. By changing molds, you can bending forming lay in ceiling tile, clip in ceiling tiles or other types of ceiling tiles as your requirement.
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| Perforation Punching Press | Hydraulic Bending Forming Press | Cleaning and Drying Machine | Acoustic Ceiling Tile Fleece Sticking Machine |
Step 3: Powder spraying and drying - patch drying
Powder spraying and drying: The formed drop tile is powder sprayed according to customer requirements and then dried;
Fleece sticking/cleaning: Perforated ceiling tiles require gluing dust-proof and sound-absorbing cloth. In Kingreal full auto metal ceiling tile production line, the perforated ceiling tiles can be sent to the Washing and Drying Machine for metal plate cleaning and drying. Then, the cleaned drop tiles transported by auto feeder manipulator can be sent to the acoustic fleece gluing machine to complete sound-absorbing sticking and drying process. The entire process is completed automatically by the machine, which is convenient and fast and requires only minimal manpower.
Step 4. Inspection - Packaging
Inspection: Finished product inspection should check flatness and dimensional errors. This is a very important link. Quality inspection personnel can be specially arranged to conduct strict product inspection and completely eliminate unqualified products;
Packaging: Pack the fully qualified ceiling tiles without quality defects and put them into storage. At this point, the pieces of ceiling tiles are perfectly created.
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