Video Display Description of Full Automatic Drop Ceiling Tile Production Line Kingreal Full Automatic Drop Ceiling Tile Production Line is one of our most distinctive products. It is also one of the production lines that ceiling manufacturers purchase the largest quantity from us.
Producing suspended ceiling tiles by Kingreal Metal drop ceiling panels production line, the surface of false ceiling tile is flat, the splicing is neat, the thick and thin materials can be adjusted, the equipment process is simple, and the operation is easy.
Composition Of Complete Production Line | Machine | Features | Amount |
| Decoiler | Hydraulic expansion | 1 Unit |
| Pre-straightener | High-precision 19 Rollers | 1 Unit |
| 125 Tons High-Speed Perforation Press | 125Tons, 100-150 SPM, 2-5PCS tiles/min | 1 Unit |
| NC Servo feeding machine | Yaskawa Servo motor, 3.0KW High accuracy | 1 Unit |
| Hydraulic notching & shearing press | 60tons Hydraulic press, High accuracy | 1 Unit |
| Transmission conveyor | Automatic | 2 Units |
| Precision straightener | High-precision 21 Rollers | 1 Unit |
| Automatic tiles flipping machine | For flipping 600*600 tiles 180 degrees | 1 Unit |
| Automatic feeding mechanical arm | For feeding 600*600 tiles to next step production | 1 Unit |
| Hydraulic bending forming press | For bending forming 600*600 tiles | 1 Unit |
| Electric control system | Reliable parts | 1 Unit |
Produce 2 Size of Drop Ceiling Tile Easily 600*600mm and 300*300mm is the most common size in the drop ceiling planks market and is also KINGREAL 2 best-selling drop ceiling panels production lines. In order to adapt to the rapid growth in market demand for these two sizes of drop ceiling panels and to facilitate the production of metal ceiling manufacturers, KINGREAL combined two metal ceiling production lines as one line.
One metal ceiling tile production line can produce 2 different sizes of metal ceiling tile panels, including 300*300mm and 600*600mm. You just need to change the punching mold and corner cutting mold, 2 different sizes of suspended ceiling tiles can be produced easily.
Main Components
Technical Specification
Main Components Decoiler -- Straightener -- Servo Feeder -- Perforation Press -- Corner Cutting and Cut-off Press -- Bending Forming Press -- Products Stacking System
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| Punching Press | Notching & Shearing Press Machine | Bending Forming Machine |
Optional：
Automatic Cleaning Machine -- Fleece Gluing Machine -- Automatic Turn-over Machine -- Automatic Mechanical Arm -- Re-Straightener
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| Degreaser Cleaning Machine | Fleece Gluing Machine | Automatic Turn-over Machine |
Technical Specification | Raw material | Gi, steel, Aluminum |
| Product size | 30*30cm, 60*60cm, 60*120cm |
| Product type | Clip-in, Lay-in T15, Lay-in T24, Lay-on etc. |
| Production capacity | 4-6 PCS/min |
| Eleciricity requirement | 380V 50Hz Phases |
| Power consumption |
45KW |
Advantages of Main Components | 1.Perforated Punching Machine (1)Various choice: ①Able to achieve punching requirements of different shapes and sizes; ②Various tonnage presses available(125/160 ton) (2)High speed: The punching speed of kingreal standard perforated punching machine can up to180 SPM, which can produce aluminum panel 5-6pcs/min, iron panel 4pcs/min. If you want to upgrade your production speed, kingreal also can provide a high-end version of punch press, which can speed up to 240 SPM, can produce aluminum panel 6pcs/min and iron panel 6pcs/min. |
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2.Precision straightening machine and 2nd straightening machine Kingreal equipped this fully automated ceiling line with two straightening machine. The first one is after the uncoiler, a 21-roller precision straightening machine can highly level the coil before starting the forming operation. The second straightening machine is after corner cutting press. After punching and cutting the corners, the drop ceiling panels tend to bend easily, so the second straightening machine is very important for the quality control of the metal ceiling tile panels. |
| 3.Hydraulic Bending Forming Press (1)Fast and safe, with less material waste; (2)Manual operation:15PCS/min; automatic bending 10PCS/min (3)Suitable for bending and forming of square metal ceiling tiles of different sizes (4)By replacing different bending mold sets, can produce clip-in suspended ceiling tile and lay-in suspended ceiling tiles. |
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KINGREAL Drop Ceiling Tile Production Line Successful Projects 
Kingreal‘s Factory To integrate R&D, KINGREAL has established our own factory, located in Foshan, Guangdong. In addition to maintaining close contact online, many of our customers also choose to visit our factory to observe the production of machines and communicate with us face to face. We are looking forward to reaching long-term and stable relationships with customers around the world with our professional capability and consistent level of service！
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