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Sandwich Panel Production Line

Customized Aluminium Honeycomb Composite Panel Production Line

KINGREAL can customize the production line of aluminium honeycomb composite panel according to your specific metal honeycomb sandwich panel production needs. You can tell us your production needs, we can provide you with the appropriate technical solutions and the latest quotation.
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     Description of Aluminium Honeycomb Composite Panel Production Line 

    Metal honeycomb panels are high-strength, lightweight, and have excellent sound and heat insulation properties, and are widely used in many industries. The complete aluminium honeycomb composite panel making process is complex and has a higher requirements for machine technology. After in-depth research and development and testing, KINGREAL‘s technical team has polished the technical details of various aluminium honeycomb sandwich panel production technologies and developed a new aluminium honeycomb composite panel production line. We can customize the manufacturing machine according to your production needs, and are committed to providing you with the most suitable and cost-effective metal honeycomb panel production line.

    KINGREAL provide metal honeycomb basic panel making machine, cold press machine, hot press machine, and gluing machine for you to choose to equip on the aluminium honeycomb composite panel production line. Different components are responsible for different processes of the panel, and finally can be combined into a complete aluminum honeycomb sheet.

    stainless steel honeycomb panel production line

     Main Processes of Aluminium Honeycomb Sandwich Panel Production Line 

    decoiling - leveling - roll forming and bending - cutting and bending - gluing section - metal honeycomb core assemblies - single board covering on top - heated press/cold press - product output

    aluminum honeycomb panels production line

     Automatic Gluing Machine for Honeycomb Aluminium Sheet 

    This machine is used to manufacture the base panels of metal honeycomb panels. It is fully automated and requires only a small amount of manual operation, ensuring the accuracy of production. Both the feed material and panel size can be customized according to your production needs.

    Main Features:

    1.Flexible production
    The width and length of the honeycomb aluminium sheet can be adjusted by CNC. Moreover, the size can be can be customized. The production process is highly automated without the hassle of increasing labor costs.

    2.High degree of automation
    KINGREAL basic metal honeycomb panel making machine adopts automatic mechanized production method, has a strong stability and consistency of the products produced.
    metal honeycomb panel making machine


    Specification


    Raw materials Aluminum, Steel (Can be customized)
    Material thickness surface 0.28mm; back 0.18mm
    Forming roller  20
    Running speed  4-6m/min
    Profile size  600/900/1200*11.7mm (Can be customized)
    Profile precision  ±0.2mm

    Automatic Gluing Machine for Honeycomb Aluminium Sheet

    This fully automatic honeycomb aluminium sheet gluing machine is used to automatically coat glue onto the basic metal honeycomb panel, and the panel coated with glue can be directly sent to the next process.

    Main Features:

    1. Uniform glue coating
    The roller is made of high-hardness metal and is tightly processed by a grinder. It can clamp the basic metal honeycomb panel to prevent uneven glue coating caused by panel misalignment.

    2.Thickened glue roller
    The glue roller is thickened to make it more oil-resistant and wear-resistant, extending its service life.
    aluminum honeycomb gluing machine

    Specification

    Mechanical specification  can be designed according to the requirements of the plates
    Width of the plate  300-1200mm
    Length of the plate  500-4000mm
    Thickness of the plate  0.5-50mm
    The amount of the sheet glue on one side  120g-350g adjustable
    Production speed  0-8m/min adjustable

    Honeycomb Sheet Hot Pressing Machine

    The honeycomb sheet hot pressing machine is used to make the composite panel with metal honeycomb core and two basic panels assembled achieve the bonding effect under high temperature and high pressure by utilizing the changes in temperature and pressure.

    Main Features:

    1.Air cooling system
    A forced air cooling system is configured to effectively reduce the operating temperature of the hydraulic system, to achieve continuous operation.

    2.High hardness hot pressed panel
    The hot pressed panels are made of high-hardness materials and can withstand continuous, high-pressure operations.
    Honeycomb Panel Hot Press Machine

    Specification


    Total pressure  1600-2000Kn
    Number of plates  4-6
    Closing speed 40mm/s
    Plate spacing 100mm

    Honeycomb Sheet Cold Press Machine

    Cold pressing is suitable for manufacturers who require higher surface flatness of aluminum honeycomb sandwich panel. During the cold press process, higher pressure can improve the plastic deformation ability of the material, while lower temperature helps to reduce the rebound and deformation of the material. By controlling the changes in pressure and temperature, the cold press can meet different metal honeycomb panel processing requirements.

    Main Features:

    1.High hardness fuselage
    The fuselage is welded and formed from steel plates, and the fuselage is thickened, improved machine stability, supporting long-term continuous production.

    2.Integrated oil cylinder
    The machines all use integrated oil cylinders to ensure long-term operation without oil leakage and good pressure-maintaining effects.

    3.Pressure plate balancing mechanism
    The rotating shaft rotates flexibly. The rack engages and rotates so that the pressure plate always maintains balance during the lifting process.
    honeycomb aluminium sheet cold press machine

    Specification

    Platen size  1225*2500mm
    Pressure  50-100T
    Platen thickness 1000-1500mm
    Platen height  1000mm

     Customized Aluminium Honeycomb Composite Panel Production Line 

    The production of aluminium honeycomb sandwich panel is known for its diversity and high difficulty. After research and development and multiple tests, the KINGREAL technical team has improved various technical details on the original basis to ensure that the function of each component is optimal. From the manufacturing of basic metal honeycomb panel to glue application and hot/cold pressing, every component is used to its maximum effect to bring maximum benefits to our customers. KINGREAL provides customers with customized manufacturing services. You can choose different components to form your aluminium honeycomb composite panel production line according to specific production needs. You just need to tell us your production needs or send us sample drawings, and we will develop a suitable machine production plan for you.

    honeycomb steel sheet machine

     Metal Honeycomb Panel Thickness Reference 

    aluminium honeycomb composite panel

     Kingreal‘s Factory 

    To integrate R&D, KINGREAL has established our own factory, located in Foshan, Guangdong. In addition to maintaining close contact online, many of our customers also choose to visit our factory to observe the production of machines and communicate with us face to face. We are looking forward to reaching long-term and stable relationships with customers around the world with our professional capability and consistent level of service!

    aluminum honeycomb panel suppliers
    Please submit your basic information, we will contact you as soon as possible!

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