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Installation Service--Baffle Ceiling Machine

2025-01-27 12:00

Engineers went to Italy for offline installation


Recently, KINGREAL CEILING MACHINERY engineers were invited to the Italian customer factory to install a new customized baffle ceiling machine for it. This equipment has gone through multiple production stages - from raw material selection, machine manufacturing, commissioning and inspection to final packaging and delivery, overcoming multiple challenges of transportation and logistics, and successfully arrived at the Italian customer factory. 


baffle ceiling machine
u shaped baffle ceiling production line


The customer is very much looking forward to the arrival of the baffle ceiling making machine and highly recognizes KINGREAL CEILING MACHINERY's service efficiency and professionalism.

 

Technical parameters of the baffle ceiling machine


MaterialGI steel or aluminum coils
Material thickness

GI steel coil: 0.4-0.7mm

Aluminum coil: 0.4-1.1mm

Length tolerance+1mm (when the length exceeds 3 meters)
Production speed0-30 m/min (adjustable by servo motor)
Product width25-100mm
Product height75-300mm


Installation process


1. Equipment inspection and placement


After arriving at the customer's factory, KINGREAL CEILING MACHINERY engineers first conducted a comprehensive inspection of all parts of the equipment to ensure that there was no damage or abnormality during transportation. After confirmation, the engineer used a forklift to place the core components such as the decoiler, leveler, roll forming machine and shearing system in the designated position according to the actual layout of the customer's factory. A scientific and reasonable equipment layout not only helps to optimize the production process, but also improves the space utilization of the factory.

 

baffle ceiling making machine


2. Equipment assembly and debugging


After the placement is completed, the engineer began to assemble the components precisely. After the installation is completed, the parameters are set through the control panel and the test machine is started, focusing on testing the following functions:


- Multi-size production capacity: By adjusting the rollers of the roll forming machine, verify whether baffle ceilings of different sizes can be produced on one production line.

- Forming speed adjustment: Test whether the production speed is adjustable and whether the maximum speed reaches 30 m/min.

- Height accuracy test: The main purpose of the customer's purchase of this baffle ceiling making machine is to produce baffle ceilings with a height of 300mm. The engineer specifically tested this specification and measured its height accuracy to ensure that the error is controlled within the customer's requirements.

 

baffle ceiling machine
u shaped baffle ceiling production line
baffle ceiling making machine


3. Fine debugging and optimization


Based on the test results, KINGREAL CEILING MACHINERY engineers further debugged the equipment in detail, optimized every detail, and ensured that the equipment could maintain high efficiency and high precision during operation. In the end, the baffle ceiling machine successfully produced high-quality baffle ceilings that met customer requirements.

 

baffle ceiling machine
u shaped baffle ceiling production line
baffle ceiling making machine


4. Operation training


After the equipment was debugged, the engineer conducted detailed operation training for the workers in the customer's factory, including equipment startup, parameter setting, maintenance and other contents. Through one-to-one guidance, it is ensured that every worker can master the use and precautions of the equipment.

 

5. Customer satisfaction and friendly communication


The Italian customer expressed his sincere gratitude for the professional attitude and meticulous service of KINGREAL CEILING MACHINERY engineers, and invited the engineers to have lunch with the factory workers, which further enhanced the friendly relationship between the two parties.

 

baffle ceiling machine


About KINGREAL CEILING MACHINERY

 

1. Professional experience and international cooperation


As a professional roll forming machine manufacturer, KINGREAL CEILING MACHINERY has more than 20 years of industry experience. The Products have been exported to Italy, India, Saudi Arabia, Turkey, Mexico, Russia and many other countries, and have established long-term friendly cooperative relations with global customers.

 

u shaped baffle ceiling production line


2. Customer-first full-process service


KINGREAL CEILING MACHINERY always takes customer needs as the core and provides full-process services from pre-sales consultation to after-sales support:


- Pre-sales stage:

- Communicate with customers in detail to understand their specific production needs.

- Invite customers to visit the factory to check the operation of the equipment and the quality of the finished products on site.

- Provide customized equipment design solutions to ensure that the machine fully matches the customer's production requirements.

 

- Production stage:

- During the equipment manufacturing process, regularly report progress to customers, including pictures and video records.

- Strictly implement the quality inspection process to ensure that each device meets high standards.

 

- After-sales stage:

- Arrange engineers to go to the customer's factory to install and debug the equipment.

- Provide detailed operation training to ensure that customer workers can operate the equipment independently.

- If the equipment fails, KINGREAL CEILING MACHINERY engineers can respond quickly and help customers solve the problem through online guidance or offline services to avoid production stagnation.

 

baffle ceiling making machine


3. High quality and high cost performance


KINGREAL CEILING MACHINERY equipment is favored by customers for its excellent quality, long service life and reasonable price. Whether it is product performance or after-sales service, KINGREAL CEILING MACHINERY is always committed to creating the greatest value for customers.

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