Ceiling Channel Roll Forming Machine
KINGREAL CEILING MACHINERY has been deeply involved in the ceiling channel machinery manufacturing industry for over twenty years, specializing in the production of various types of metal ceiling machines. These include T bar ceiling machines, ceiling channel machines, and carrier ceiling machines.
These machines have been exported worldwide, and KINGREAL CEILING MACHINERY has established close connections with many brands, receiving widespread acclaim from customers. For any special production needs, please provide your drawings to KINGREAL CEILING MACHINERY, and our engineers will communicate with you to customize a complete ceiling channel system solution.
Details
Video About Metal Ceiling Channel Machine
The following are the types of ceiling channel machines that KINGREAL CEILING MACHINERY can provide:
- Silhouette roll forming machine
- FUT T bar ceiling roll forming machine
- Flat T bar ceiling roll forming machine
- Black groove T bar ceiling roll forming machine
- Baffle ceiling carrier forming machine
- Linear strip carrier forming machine
- Spring tee carrier forming machine
Ceiling Channel is a new type of building material made from hot-dip aluminum-zinc steel strip or thin steel plate, processed by specialized rolling machines through multiple processes. It is widely used in various civil construction projects and lightweight textile industrial buildings, providing excellent results for indoor decoration and sound insulation.
The metal ceiling channel machine offered by KINGREAL CEILING MACHINERY can produce different shapes of ceiling channels, including L-shaped, U-shaped, and cap-shaped ceilings. These are processed from metal raw materials through a series of bending, cutting, and forming processes using KINGREAL CEILING MACHINERY's ceiling channel forming machine. The production speed of the machine is 120 m/min, allowing for significantly improved production efficiency.
KINGREAL CEILING MACHINERY 's T bar roll forming system provides a complete manufacturing solution for T bar ceilings, suitable for suspending various types of ceilings.
The T bar metal ceiling machine from KINGREAL CEILING MACHINERY consists of three cold roll forming machines, designed to produce main tees, cross tees, and wall angles. It can automatically form T bar ceilings of different sizes and lengths according to customer requirements. This combination features full automation, multi-station punching, and rapid production capabilities.
The ceiling carrier machine produced by KINGREAL CEILING MACHINERY is typically used in conjunction with ceiling installations. KINGREAL CEILING MACHINERY offers three metal ceiling carrier solutions: linear strip carrier forming machine, baffle ceiling carrier forming machine, and spring tee roll forming machine.
Ceiling carriers are a popular and safe structure for the overall ceiling system. They provide a stable framework that ensures the secure suspension of ceiling materials and can help adjust the height of the ceiling, ensuring alignment with other building elements. This machine can be operated by just one worker, with the production line running automatically, resulting in high speed and precision in the finished products.
Details of Ceiling Channel Machine
Specification
Raw material | Gi steel, pre-painted gi steel |
Product shape | Wall angle, u shaped channel, hat channel |
Production capacit | 120m/min |
Electricity requiremen | 380v 50 Hz 3 Phases |
Power consumption | 30KW |
Working Process
Advantages
(Ⅰ) Automatic Width Adjustment
The KINGREAL CEILING MACHINERY metal ceiling machine can automatically adjust the width, with dimensions controlled by a rotary encoder. You only need to set the desired dimensions on the touchscreen, allowing for flexible product size selection.
(Ⅱ) Double-Head Uncoiling
The double-head uncoiler is designed for high-speed roll forming, allowing two rolls of material to be processed simultaneously. This reduces changeover time and enhances production efficiency, enabling continuous material supply and minimizing downtime to improve overall output.
(Ⅲ) Selectable Cutting Modes
The KINGREAL CEILING MACHINERY ceiling channel roll forming machine offers three cutting modes—flying shear, following shear, and stop shear—allowing you to choose based on your production needs.
(Ⅳ) 3-in-1 Machine
This machine is designed for customers with multiple keel production requirements. By simply changing the rollers and cutting molds, you can produce L-shaped, U-shaped, and cap-shaped finished products.
Additional Equipment Options
1. Protective Shield: You can equip the KINGREAL CEILING MACHINERY ceiling channel machine with a protective shield to prevent dust, debris, and other external materials from entering the machine, thereby reducing equipment wear and extending its lifespan. It also effectively protects operators from contact with moving parts, reducing the risk of accidental injury.
2. Automatic Packing Machine: KINGREAL CEILING MACHINERY can provide an automatic packing machine for an automated packing solution for profiles. The packing machine can quickly complete packing tasks, significantly enhancing production efficiency.
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Details of T Bar Machine
Specification
Working Process
Advantages
(Ⅰ) One Line for Different Finished Sizes: The KINGREAL CEILING MACHINERY T bar metal ceiling machine can produce T bar ceilings of various sizes by simply changing the roller set and cutting molds, making operation easy.
(Ⅱ) Punching and Cutting in One Step: The KINGREAL CEILING MACHINERY fully automatic T bar roll forming machine can perform punching and cutting simultaneously, greatly enhancing the precision of finished products and production efficiency.
(Ⅲ) High-Speed Fully Automatic Operation: The KINGREAL CEILING MACHINERY T bar machine operates at a high speed of up to 30 m/min, equipped with advanced automatic control, requiring minimal manual intervention.
Additional Equipment Options
(Ⅰ) Protective Shield: KINGREAL CEILING MACHINERY can provide a protective shield to effectively prevent material or debris from splashing, protecting workers and equipment. Additionally, the cover helps block dust and pollutants, extending the equipment's lifespan.
(Ⅱ) Hydraulic Cooling Unit: The hydraulic cooling unit maintains the equipment at an ideal operating temperature, preventing overheating and improving machine performance and longevity. Proper temperature management reduces the risk of equipment failure and enhances production reliability.
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Details of Ceiling Carrier Machine
Specification
Working Process
Advantages
(Ⅰ) High-Precision Punching Machine: The KINGREAL CEILING MACHINERY ceiling carrier forming machine is equipped with a high-speed punching station that can punch 300 mm lengths in one go, improving production speed while ensuring product precision with each punch.
(Ⅱ) 2-in-1 Uncoiler and Leveling Machine: This machine integrates uncoiling and leveling functions into one device, reducing space requirements and optimizing the production line layout. By combining these two functions, it minimizes changeover time and enhances overall production efficiency.
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