Decoiler Straightener Feeder
KINGREAL CEILING MACHINERY Decoiler Straightener Feeder is a comprehensive feeding equipment that integrates an decoiler, a straightener and a feeder. It has multiple advantages such as saving space, higher transmission accuracy, and more stable feeding. And it can work with the punch at the same time.
- KINGREAL CEILING MACHINERY
- China
- 90 Days
- 9999
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Decoiler Straightener Feeder
Definition of Decoiler Straightener Feeder
The Decoiler Straightener Feeder is a comprehensive feeding device that integrates an decoiler, a straightener and a feeder. It is designed to provide efficient and accurate feeding solutions for the metal processing industry. KINGREAL CEILING MACHINERY is committed to providing customers with more advanced features, such as electric height adjustment of the feeding line and hydraulic automatic loading trolley. These additional devices can significantly improve production efficiency and ensure the accuracy of the feeding process. The leveler in the 3-in-1 Decoiler Straightener Feeder has a strong ability to straighten metal coils, especially suitable for processing thick plate metal coils, and can easily level even the most challenging materials.
Technical Specification of Decoiler Straightener Feeder
| Model | NCLF-400 | NCLF-500 | NCLF-600 | NCLF-800 | NCLF-1000 |
| Thickness of material | 1.0-6.0mm | 1.0-6.0mm | 1.0-6.0mm | 1.0-6.0mm | 1.0-6.0mm |
| Width of material | 70-400mm | 70-500mm | 70-600mm | 70-800mm | 70-1000mm |
| Feeder roller | 2 set | 2 set | 2 set | 2 set | 2 set |
| Straightening roller | Upper4/lower3 | ||||
| Production speed | 16m/min | 16m/min | 16m/min | 16m/min | 16m/min |
| Weight of material coil (kg) | 5000 | 5000 | 5000 | 7000 | 7000 |
| Inside dia. Of material coil (mm) | Φ508 | ||||
| Outside dia. Of material coil (mm) | Φ1600 | Φ1600 | Φ1600 | Φ1600 | Φ1600 |
| Uncoil motor | 3 | 3 | 3 | 4 | 4 |
| Feed level | Customer request ±100 | ||||
| Uncoil expansion | Hydraulic operation | ||||
| Air pressure（kg/cm²) | 5kgf/cm² | 5kgf/cm² | 5kgf/cm² | 5kgf/cm² | 5kgf/cm² |
| Power supply | AC220V | AC220V | AC220V | AC220V | AC220V |
Main Components of 3 In 1 Combined Decoiler Straightener Feeder
Coil Car
The coil car is an important part of the 3 In 1 Combined Decoiler Straightener Feeder, designed specifically for carrying heavy metal coils. Its movable coil guide effectively prevents narrow coils from tipping over, ensuring safe and stable operation. The hydraulic cylinder-driven smooth lifting system enables the coil car to move freely between different heights, and the automatic drive of the hydraulic motor greatly improves the operating efficiency.
Decoiler
The decoiler is the core of the entire feeding system. It adopts a bidirectional rotating mandrel design and can be precisely operated under the control of the photoelectric sensor circuit. The safe decoiling system and locking device of KINGREAL CEILING MACHINERY greatly reduce the time of coil replacement and improve the overall efficiency of the 3-in-1 Decoiler Straightener Feeder. The pneumatic coil support arm ensures that the metal coil remains stable during the insertion process, and the pneumatically driven coil guide roller ensures that the coil is reliably inserted into the straightener. What is more worth mentioning is that the decoiling speed can be flexibly adjusted according to production needs to meet the needs of different production environments.
Servo Straightener-Feeder
The straightener-feeder consists of seven rollers, including four upper rollers and three lower rollers, which are specially designed for the adjustment of different mold heights. The height of the feed line can be adjusted by ±100mm. The use of GCR 15 high-quality materials and the roller hardness reaches HRC 60° ensures excellent straightening performance. Its straightening accuracy can reach 1.5mm/m², ensuring the high quality and consistency of the product.
★Control System
The control system equipped by KINGREAL CEILING MACHINERY provides individual control for each unit of the entire 3-in-1 Decoiler Straightener Feeder. The control panel includes unwinding, straightening and feeding functions, and users can flexibly switch between automatic, manual and setting modes. The system also has an emergency stop function and a self-diagnosis system to ensure rapid response in the event of a fault. In addition, the intelligent straightening adjustment function makes the operation more intelligent, greatly improving the safety and stability of production.
Equipment Automation Description
The input needs data to be automatically adjusted
Automatic feeding hydraulic trolley
The hydraulic expansion and contraction method of the inner diameter of the coil frame is changed
The air pressure of the stop arm automatically rises
The pressing arm rises and falls manually and automatically automatic hydraulic feeding device
Advantages of 3 In 1 Combined Decoiler Straightener Feeder
1. Convenient loading The Decoiler Straightener Feeder is equipped with a hydraulic trolley, which can realize automatic loading, reduce manual operation and improve work efficiency. At the same time, the design of the 3 In 1 Combined Decoiler Straightener Feeder takes safety into consideration to ensure that there will be no accidents during operation and protect the safety of workers. | 2. Higher transmission accuracy Due to the integration of multiple functions, the 3-in-1 Decoiler Straightener Feeder can maintain higher accuracy during the feeding process, reducing the error caused by material movement. The stable feeding system can ensure the smooth progress of subsequent processing links, thereby improving overall production efficiency. |
3. Wear-resistant and durable KINGREAL CEILING MACHINERY strictly selects materials during the Decoiler Straightener Feeder manufacturing process to ensure that each component has excellent wear resistance and long service life. This high-quality material selection not only reduces maintenance costs, but also improves the overall reliability of the 3-in-1 Decoiler Straightener Feeder. | 4. Save space The compact design of the Decoiler Straightener Feeder greatly saves space and is suitable for production environments of all sizes. Whether in large factories or small workshops, the 3 In 1 Combined Decoiler Straightener Feeder can be flexibly arranged to meet the needs of different customers. |
5. Save labor and time Feeding, blocking, folding, leveling, feeding, and reloading are all completed by one machine, and one person can complete the point-controlled operation on the independent console, which is great Save labor and reduce labor intensity. | 6. Customized according to customer requirements In order to meet the special needs of different customers, KINGREAL CEILING MACHINERY allows the number of correction rollers to be customized according to customer requirements. This flexibility ensures that the Decoiler Straightener Feeder can adapt to various production environments and provide customers with tailor-made solutions. |
Application Areas of 3-in-1 Decoiler Straightener Feeder
3 In 1 Combined Decoiler Straightener Feeder are widely used in metal processing, construction, automobile manufacturing, home appliances and other industries. Whether it is large-scale production or small-batch customization, the 3-in-1 Decoiler Straightener Feeder can provide efficient and stable services and become an indispensable equipment in modern production lines.
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