Punch Press Decoiler Straightener Feeder

The Punch Press Decoiler Straightener Feeder is a highly efficient metal processing equipment that combines several processes, such as coil uncoiling, leveling, servo feeder and stamping, in one machine. This type of equipment is typically used to produce high-precision metal parts, such as metal components for automobiles, home appliances and other industrial products.

The advantage of the 3-in-1(decoiler, leveler and feeder) stamping line is its high degree of automation and productivity, which enables it to complete multiple processes in one continuous process, reducing material waste and improving product quality.

- Uncoiler: Used to unroll the coil into a flat material.

- Leveling Machine: Ensure the material is flat and eliminate the internal stress of the material.

- Servo feeders: precisely control the speed and position of the material feed.

- Punch Press Machine: Performs stamping process to produce metal parts of the desired shape.

- Integrated operation: Integration of multiple steps such as unwinding, leveling, and feeding into one production line improves ease of operation and production efficiency.

- Automated production: The highly automated control system reduces manual intervention, improving production continuity and product consistency.

- Space saving: Due to the functional integration of multiple equipment, it saves factory space and reduces equipment investment costs.

Punching machine is a kind of mechanical equipment used for metal processing, and its working principle is mainly to provide power through the driving device, and then convert the power into the reciprocating motion of the slider through the transmission device, so as to realize the processing operations such as shearing, punching, bending and forming of the workpiece.

- High rigidity and high precision: the frame of the punching machine is welded with steel plate and heat-treated to eliminate the internal stress of the body, ensuring the equipment to work stably for a long time without deformation.

- Stable and high precision: The main parts of the equipment, such as crankshaft, gears, transmission shafts, etc., are ground and processed after hardened heat treatment, which has high wear resistance and ensures stable performance in the long term.

- Slider adjustment mechanism: the slider adjustment is divided into manual and electric adjustment, which is easy to operate and the precision can reach 0.1mm.

Decoiler

1. Manual Decoiler is a simple way to unwind a web, usually used in small plants or in scenarios where the web size is small. The operator manually adjusts and controls the unwinding process of the web.

2. Hydraulic Decoiler is a highly automated method of unwinding for larger, heavier coils and where processing efficiency and accuracy are required. It relies on a hydraulic system to provide the power to load, unroll and feed the coil.

3. The Decoiler Spindle Support Arm is one of the key components of the hydraulic decoiler, used to support and stabilize the position of the coil during the unwinding and unfolding process, ensuring that the coil is safely and smoothly unfolded and fed into the production line. The support arm is driven by the hydraulic system and can flexibly adjust and position the coil.

Straightener

1. Four-High Leveling refers to the leveling process in which there are four rollers (usually two upper rollers and two lower rollers) in the leveling machine. Four-roll leveling machine is a relatively basic leveling method, suitable for some of the larger thickness or lower precision requirements of the plate.

2. Six-Roll Leveling means that there are six rollers in the leveling machine (usually three upper rollers and three lower rollers), and this structure is able to apply more even and finer pressure to the plates to obtain higher flatness. Six roll leveling machine is mostly used for thin plate leveling, which is a higher precision leveling process.

Punch Press Machine

1. 125 Ton

2. 160 Ton

3. 230 Ton

4. Oil Dripping Device

The oil dripping device plays multiple roles in reducing friction, lowering temperature, and protecting the mold and material surface by providing lubricant in quantitative quantities. It is especially important for high-frequency and high-precision punching production lines, and is a key auxiliary system to ensure the long-term and stable operation of the equipment.