Volume Control Damper Making Machine

KINGREAL CEILING MACHINERY can customize a complete HVAC volume control damper production line, including VCD frame machine, TDC flange making machine and HVAC rectangular damper blade machine. You can tell us your production needs so that KINGREAL CEILING MACHINERY can provide you with the appropriate technical solutions and the latest quotation.

Details


Video Display About Damper Frame Making Machine



Description of HVAC VCD Damper Ceiling Machine


The HVAC volume control damper is a device used to adjust the amount of fresh air in the ventilation system. It plays a key role in ventilation and air conditioning systems. The HVAC volume control damper adjusts the air circulation through precise adjustment and control, thereby achieving control and regulation of the indoor environment. The HVAC damper system involves many equipments, and the performance requirements of the machines are also different, so the production capacity and technical capabilities of the HVAC rectangular damper manufacturers are required to be high. KINGREAL CEILING MACHINERY's technical team has developed a complete HVAC rectangular damper production line through continuous technical research and development and machine debugging, and can provide suitable technical solutions according to the different HVAC damper production needs of customers. KINGREAL CEILING MACHINERY is committed to providing you with excellent performance damper equipment. KINGREAL CEILING MACHINERY's goal is to help you increase production capacity and increase benefits.


The volume control damper production line provided by KINGREAL CEILING MACHINERY includes vcd frame machine, TDC flange making machine and hvac rectangular damper blade machine. Different components are responsible for different processes, which can eventually be combined into a complete HVAC volume control damper.


vcd frame production line


Complete VCD Frame Production Line Solution


(1) VCD Damper Ceiling Machine

This vcd frame production line is used to produce the outer frame of the vcd dampers without flanges, i.e. flat surfaces. It has a fully automated production mode, requiring only a small amount of manual labour, which ensures accurate production. The raw material, size and punching pattern of the vcd frame can be adjusted according to your production needs.

Working process

Hydraulic Decoiler -- Precision Leveler -- Punching Station -- Main Roll Forming Machine -- Hydraulic Bending Cutting Station -- Output Table


Main Features

vcd frame production line

Automatic production mode

The vcd damper frame making machine is equipped with a PLC control system and adopts a fully automatic production mode. You only need to set the relevant parameters on the operating table to perform automatic production as required. From unwinding, roll forming, cutting, to finished vcd frame output, no extra manual operation is required. This not only saves labor costs and improves production accuracy, but also effectively reduces the generation of waste, which helps companies improve their efficiency.


vcd damper ceiling machine


vcd frame production line

Precise Leveling

KINGREAL CEILING MACHINERY equipped a precise 9 rollers leveler to straighten the metal coil before main roll forming. The leveling roller is made of GCR15 material after heat treatment, with chrome-plated surface, high hardness, wear-resistant and won‘t hurt the surface of metal coil. After the precise leveling machine to straighten the metal coil greatly improves the flatness of the finished plain volume control dampers.


vcd frame production line

Integrated Bending

After the hydraulic cutting process, the semi-finished HVAC volume control dampers will be automatically sent to the bending device for bending, without the need to purchase additional bending machine or manual bending. HVAC volume control damper frames are connected by riveting technology without welding.


Specification


Raw materials1.0-1.5mm mild steel(Q195,Q235)
Raw material ID450-520mm
Max. raw material weight5tons
Max. materials width400MM
Products sizesAccording with customers' drawing
Maximum forming speed0-10 m / min
Machine Power~ 35 KW


(2) TDC Flange Making Machine

TDC flange is the most widely used flange on volume control damper, with advantages such as good sealing and compact connection structure. KINGREAL CEILING MACHINERY TDC flange roll forming machine adopts fully automatic production mode, and the cutting system can achieve non-stop fixed-length cutting, saving your production time and effort.

Working process

Decoiler -- Leveler and Feeding Guide -- Main Roll Forming -- Cutting


Main Features 

vcd frame production line

Strong compatibility

In addition to being compatible with different raw materials, the TDC flange making machine can also produce flanges of different shapes, sizes and thicknesses. The main forming roller is made of high-hardness material, and the production error is extremely small. Different types of flanges bring different sealing effects, KINGREAL CEILING MACHINERY can provide a suitable TDC flange making machine solution according to your production requirement.


vcd frame production line


vcd frame production line

The cutting system is equipped with lubricating oil

The cutting system of the TDC flange roll forming machine is equipped with a lubricating oil device, which can extend the service life of the cutting blade, eliminating the need to frequently replace the cutting blade, allowing the TDC flange damper frame making machine to achieve continuous cutting production without interruption.

Specification


Raw MaterialGI Steel, stainless steel and etc.

Coil Width

Max. To 89mm
Production Speed0-10m/min
Material Thickness (mm)according to customer’s need


(3) HVAC Rectangular Damper Blade Making Machine


The volume control damper blade is an important part of the hvac vcd system. KINGREAL CEILING MACHINERY hvac rectangular damper blade roll forming machine adopts an automated production mode with strong compatibility. It can be compatible with different raw materials and product sizes, which helps you flexibly adjust production.

Working process 

Decoiler -- Feeding Guide Device -- Main Roll Forming Machine -- Hydraulic Cutter --  Output Table


Main Features

vcd frame production line

Flexible production


KINGREAL CEILING MACHINERY hvac rectangular fire damper frame machine is compatible with a variety of metal raw materials, and you can produce VCD damper blades of various materials on one machine. If you need to produce VCD damper blades of different sizes, you only need to adjust parameter settings. 

vcd frame production line

vcd frame production line

Two cutting methods are available


There are two ways to cut the hvac rectangular damper blade: using a hydraulic cutting machine or a punching machine. Both cutting methods can ensure the flatness of the cut surface, and customers can choose according to specific production needs.


Specification 


Power380V, 60Hz, 3 phase
The width of coil70-350mm
The thickness of material1.6mm
Length of product≦1200mm
Total powerabout 12kw
Line speed about18m/min(Not included cutting time)

Custom Air Duct Vcd Damper Machine


Due to the contemporary demand for ventilation system equipment, there are many ways to produce HVAC volume control damper frames, TDC flange and damper blades. In order to meet the general HVAC volume control damper production needs, KINGREAL CEILING MACHINERY continues to innovate manufacturing technology and polish every technical detail. Whether it is an air duct vcd damper machine, TDC flange roll forming machine or a volume control damper blade machine, KINGREAL CEILING MACHINERY can ensure that the functions of the machine can be optimized and bring the greatest benefits to customers. KINGREAL CEILING MACHINERY provides customized manufacturing services for customers. You only need to tell us your production needs or send sample drawings, and KINGREAL CEILING MACHINERY will develop a suitable machine production plan for you.

vcd damper ceiling machine
vcd frame production line
fire damper frame machine

KINGREAL CEILING MACHINERY Factory


To integrate R&D, KINGREAL CEILING MACHINERY has established our own factory, located in Foshan, Guangdong. In addition to maintaining close contact online, many of KINGREAL CEILING MACHINERY's customers also choose to visit KINGREAL CEILING MACHINERY' factory to observe the production of machines and communicate with us face to face. KINGREAL CEILING MACHINERY is looking forward to reaching long-term and stable relationships with customers around the world with KINGREAL CEILING MACHINERY' professional capability and consistent level of service!


vcd damper ceiling machine


Installation Service


In order to help KINGREAL CEILING MACHINERY's customers to solve machine installation problems, KINGREAL CEILING MACHINERY will provide both online and local installation services.


Online installation guide

-  Photos and videos of machine will be sent

- Online group will be initiated to discuss together

- Regular video conference be held to keep communicating and contacting


Local installation

KINGREAL CEILING MACHINERY will arrange engineers to go abroad to install the machine at the customer‘s place to ensure the normal operation of the machine, and will provide all technical guidance. Exact costs to be negotiated.

vcd frame production line

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