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New Design: KINGREAL 300mm Baffle Machine

2024-10-23 18:33

Video About 300MM U Baffle Machine



What is Baffle Ceilings?


An aluminum baffle ceiling is a ceiling made from aluminum baffle materials, which are also known as U-shaped baffles or U-shaped channels.


Common Types

 Aluminum baffle ceilings can be categorized based on different surface treatments, baffle shapes, and material processes.


By Surface Treatment:

It can be divided into fluorocarbon paint, polyester paint, wood grain heat transfer, powder, stone grain, real stone paint, anodizing, and so on.


By Baffle Shape:

It can be divided into straight bars, arcs, special-shaped and so on.


By Material Process:

It can be mainly divided into aluminum plate aluminum square and aluminum profile square.


u baffle machine


Common Parameters

Taking u-shaped aluminum baffle ceiling as an example, common parameters include:

Base Width: 20mm to 150mm, with increments of 5mm between each width.

Side Height: 30mm to 180mm, with increments of 5mm between each height.

Thickness: 0.5mm to 1.0mm.

Length: Typically, lengths of 1 to 3 meters are ideal, and lengths within 6 meters can be customized.

Colors: Generally available in solid colors and wood grain colors, with options for custom colors.

(The above parameters are common for most products on the market and are for reference only.)


Advantages of U Baffle Ceilings


(1) Lightweight and Durable: Made from aluminum, metal baffle ceilings are lightweight yet strong and durable, resistant to deformation or damage.


(2) Fire Resistance: They have excellent fire resistance, helping to prevent the spread of fires and ensuring safety for people and property.


(3) Easy Installation and Maintenance: Metal baffle ceilings are installed using a modular system, making installation quick and easy, with convenient maintenance and replacement of damaged parts.


(4) Corrosion Resistance: They are highly resistant to corrosion, not easily affected by moisture, rust, or chemical corrosion, making them suitable for humid or chemically aggressive environments.


(5) Aesthetic Appeal: The smooth, flat surface and simple lines of aluminum baffle ceilings offer a modern look that enhances interior decoration.


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Working Process of Ceiling Baffle Machine


baffle u channel machine


New Design: KINGREAL 300MM Baffle U Channel Machine


300 mm Height U Baffle Ceiling Roll Forming Line is one of the most successful customized projects in KINGREAL, it can produce heights from 35-300mm and widths from 50-100mm.Our customer, Douglas Group, has a demand for special size u baffle ceiling production. Kingreal's technical team improved and adjusted the production technology of u baffle ceiling, and finally successfully customized a machine that can stably produce 300mm u baffle ceilings.


KINGREAL can meet specific size requirements for baffle production. If you have new ideas or needs for baffle production, feel free to share your drawings with KINGREAL. After thorough communication, our designers will create a customized baffle forming machine just for you.


u baffle machine


Advantages of 300MM U Baffle Machine


1. Hollow Structure

KINGREAL‘s R&D Department designed a hollow structure for a 300mm U baffle ceiling production line to reduce the problem of indentation caused by the weight of the rollers.

This technology is particularly suitable for machines that produce 200mm+ baffle ceilings. The hollow rollers are made of high-quality steel to ensure they are in good condition and with durability under long time working.


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2. Follow Shearing

Kingreal equipped this 300mm baffle ceiling production line with a high-quality hydraulic follow shearing station.

With a servo motor from industry-leading brand Yaskawa and a Cr12 steel-made blade, the shearing station can accurately and precisely cut products to length. Also, the station can cut products of different sizes by changing molds.


baffle u channel machine


3. Sell Globally

This production line was manufactured in early 2019, and then inspected, tested and approved by Hunter Douglas Group‘s Indian Section.

Which is an excellent example of KINGREAL high-quality machining. In 2023, this production line was manufactured again and sold to South America.

Kingreal is always ready to introduce this product to more customers globally.


u baffle machine


Different U Baffle Production Solutions


KINGREAL has been engaged in the metal baffle roll forming machine industry for more than 20 years and can provide different metal baffle production solutions, including


1. 150mm/200mm/300mm metal baffle roll forming machine

2. Acoustic baffle ceiling making machine

3. V shape suspended baffle ceiling making machine

4. Metal baffle with u bent making machine

and so on...


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