What is false ceiling channel machine?

False ceiling channel machine is a kind of equipment specially used for producing ceiling channel. It is a common building material, which is widely used in the supporting structure of building decoration, ceiling and wall. Through the work process of unwinding, forming, shearing and discharging, this false ceiling channel machine can produce many different types of ceiling channels, such as U-shaped, wall angle, hat-shaped and F-shaped, etc.

According to the construction requirements of different countries, the size and type of false ceiling channel will be different. Therefore, KINGREAL CEILING MACHINERY can customize the manufacturing according to the needs of various countries to meet the various needs of customers.

The working principle of u channel roll forming machine mainly includes the following steps:

Unwinding: Place the coil on the decoiler of the u channel roll forming machine. After starting the machine, the coil is flattened and sent to the forming area.

Forming: After a series of rollers, the coil is cold-bent into the required profile. The design and arrangement of the rollers determine the accuracy and efficiency of the forming.

Shearing: After the formed false ceiling channel reaches the set length, it is cut by the cutting station.

Discharging: The cut false ceiling channel is automatically transported to the collection area through the discharging port to complete the entire production process.

This efficient and automated production process enables the production of ceiling channels to be carried out quickly and stably.

False ceiling channels have great market demand in Saudi Arabia, the United Arab Emirates, Qatar, Russia, Kyrgyzstan and other countries, and are mainly used in the construction industry, especially in the following fields:

Decoration: In interior decoration, they are often used to support ceilings, partitions and other structures.

Building: In light steel structure houses, they are used as the main supporting material to effectively improve the overall stability and earthquake resistance of the house.

Commercial buildings: In shopping malls, offices and other commercial buildings, they are also widely used to meet complex architectural design requirements.

KINGREAL CEILING MACHINERY has designed and launched a variety of false ceiling channel machines according to the different needs of customers. The following are several featured models, all of which have been widely praised by customers.

1. U channel roll forming machine

The u channel roll forming machine is a device specially designed for the production of U-shaped ceiling channels. Its main features include:

Protective shield

In order to ensure the safety of workers during the production process and protect the factory workshop environment, this u channel roll forming machine is equipped with a safety protective shield. The protective shield can not only effectively prevent accidental injuries, but also reduce the impact of external debris on the operation of the equipment, ensuring that the u channel roll forming machine works in a stable environment.

Flying shear system

The u channel roll forming machine is equipped with a high-speed flying shear system, which can achieve fast shearing without stopping the machine. This design significantly improves production speed and efficiency, makes the cutting process of the product smoother, greatly reduces the time of production stagnation, and improves overall production capacity.

High-precision forming

Through the optimized roller design, the u channel roll forming machine can ensure the forming accuracy and consistency of the false ceiling channel. High-precision forming can not only reduce material waste, but also improve the overall quality of the finished product, ensuring that each ceiling channel meets the design standards.

2. Omega channel machine

The omega channel machine is specially used to produce hat-shaped ceiling channels, and it has the following advantages:

Independent archway

The independent archway design is adopted to ensure the stability of the omega channel machine operation. The independent archway structure can effectively disperse the vibration generated during the operation of the omega channel machine, provide better forming effect and durability, extend the service life of the omega channel machine, and reduce maintenance costs.

Intelligent touch screen

The omega channel machine is equipped with an intelligent touch screen, which allows operators to easily set production parameters, supports multi-language options, and the operation interface is simple and clear, which is convenient for novices to quickly get started. The intelligent touch screen can also display production data in real time, which is convenient for operators to monitor and adjust.

High-quality shearing system

The omega channel machine's shearing system equipped with high-quality blades ensures that the finished product has high flatness, no scratches and burrs, and meets high-standard quality requirements. The use of high-quality blades not only improves the cutting quality, but also reduces the frequency of tool replacement, further reducing production costs.

3. L-shape profile machine

The L-shape profile machine is mainly used to produce wall angle profiles. KINGREAL CEILING MACHINERY L-shape profile machine's features include:

Double-head decoiler 

The L-shape profile machine is designed with a double-head decoiler, with unwinding on the left and loading on the right, to achieve non-stop production. This design greatly improves production efficiency, allowing the L-shape profile machine to continue working for a long time without frequent material changes, ensuring the efficient operation of the L-shape profile machine.

High-quality rollers

The L-shape profile machine's roller is made of high-hardness material, which can ensure the forming effect and have a long service life. The high-hardness roller not only improves the forming accuracy, but also can withstand greater pressure, ensuring stable operation under high-intensity working environment.

Swing shear system 

The L-shape profile machine's high-speed swing shear system makes the shearing process more efficient and can meet the needs of mass production. The design of the L-shape profile machine's swing shear system allows fast cutting, reduces tool wear, and increases the service life of the blade, thereby reducing production costs.

In addition to the above models, KINGREAL CEILING MACHINERY also provides a variety of other models of false ceiling channel machines to meet the needs of different customers:

● Multi-specification false ceiling channel machine

This machine can produce three types of ceiling channels, L-shaped, U-shaped and hat-shaped, on one production line, adapting to different construction requirements and with strong flexibility.

● F-shape profile machine

Specially used to produce F-shaped ceiling channels, it has efficient production capacity and can meet the needs of large-scale construction projects. F-shaped profiles are widely used in various construction projects due to their unique structure and strength, especially in load-bearing situations.

● Perforated L-shape profile machine

This perforated L-shape profile machine can punch wall angles during the production process to meet specific design requirements and increase product diversity. The punching design enables the wall angle to be better combined with other structures during installation, improving overall stability and safety.