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What is the purpose of open cell ceiling machine?

2025-01-12 14:15

The grilyato ceiling is an open grid design structure, which is suitable for metal ceiling decoration in large shopping malls, leisure clubs, bars, airports, office buildings and other places.

 

The open cell ceiling bids farewell to the shortcomings of the traditional type of difficult installation and disassembly and deformation of the keel. It is popular among decoration practitioners for its clear layers, strong three-dimensional sense, novel shape, fire and moisture resistance, good ventilation and other characteristics.

 

Among them, the grilyato ceiling roll forming machine is a mechanical equipment specially used for the production of grid ceilings. It can make metal sheets (usually aluminum sheets or steel sheets) into ceiling products with open cell ceiling structures through a series of processes such as unwinding, leveling, punching, cutting, and forming.

 

open cell ceiling machine


This equipment can not only improve production efficiency, but also ensure the high precision and stability of the product, so it has a wide range of applications in the ceiling industry.

 

Main components of the open cell ceiling machine


open grid ceiling machine

Decoiler

The first component of the grilyato ceiling roll forming machine is decoiler. The metal coil is placed in the decoiler for automatic unwinding.

metal open cell ceiling production line

Precision straightener

The precision straightener is used to ensure that the surface of the metal coil after unwinding is flat and correct any possible deformation. 

open cell ceiling machine

Punching station

The metal coil is sent to the punching station for punching. In order to better meet customer needs, KINGREAL CEILING MACHINERY provides two types of punching machines. One can only punch one hole at a time, and the other can punch a row of holes at a time.


open grid ceiling machine

Cutting station

After punching, it will be sent to the cutting station. and the cutting station will intelligently cut according to the length required by the customer.

metal open cell ceiling production line

Main Roll Forming Machine

The core part of the roll forming machine is the calendering system. The system consists of a group of multiple rollers. By adjusting the gap and pressure of the rollers, the metal sheet is gradually pressed into the required grid shape. 

open cell ceiling machine

Discharge table

After the open cell ceiling goes through a series of previous work processes, production is completed and the material is discharged.


Advantages of open cell ceiling machine

 

1.High-speed


The KINGREAL CEILING MACHINERY grilyato ceiling roll forming machine has a fast forming speed, which can reach up to 20m/min, and the speed can be adjusted according to actual production needs.

 

open grid ceiling machine


2.Two models of options


The KINGREAL CEILING MACHINERY standard open cell ceiling machine is equipped with a 16-ton punching machine, which can only punch one hole at a time. Compared with the standard grilyato ceiling roll forming machine, the high-end grilyato ceiling roll forming machine upgrades the punching station to a 63-ton punching station, which can complete the punching of the product in one go. It greatly improves production efficiency and product precision.

 

metal open cell ceiling production line
open cell ceiling machine


3.Automatically adjust the width 


The width of the KINGREAL CEILING MACHINERY open cell ceiling machine can be adjusted by the CNC system, and the width, height and length of the product can be automatically changed by the operator to produce grilles of different sizes.

open grid ceiling machine

4.Metal raw materials are compatible


The grilyato ceiling roll forming machine can be compatible with both iron and aluminum metal raw materials, and two grilyato ceilings of different materials can be produced with only one production line. It saves you from the inconvenience caused by changing lines and adjusting production.

 

metal open cell ceiling production line
open cell ceiling machine


5. High precision


The precision control system of the grilyato ceiling roll forming machine can ensure that the size and shape of each open cell ceiling are consistent, avoiding defects or unqualified products. KINGREAL CEILING MACHINERY open cell ceiling machines can ensure that the precision error of the finished product is within ±0.1mm.

 

open grid ceiling machine
metal open cell ceiling production line


6. High degree of automation


KINGREAL CEILING MACHINERY open cell ceiling machine adopts PLC control system, which can automatically monitor the production process, automatically adjust the operation status of the machine, reduce human errors and production fluctuations, and ensure the stability and efficiency of production.


open cell ceiling machine

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